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Eliminating Gear Noise Before It Starts with Inline Process Monitoring

Detecting micro-deviations on gear geometries at an early stage to eliminate increased noise emissions

In electric vehicles, the meshing of the gears can cause disruptive gearbox noise excitations. It is therefore becoming increasingly important for automotive manufacturers and suppliers of electric motors to identify and eliminate the causes of unwanted noise at an early stage. With the LHProcessMonitoring software, Liebherr-Verzahntechnik GmbH has developed a tool that detects deviations during gear production. This saves costs and reduces rejects—and is therefore also of interest to manufacturers of conventional gearboxes.

Precision Under Pressure

Meeting the demands of modern gear grinding

Keeping Tomorrow Moving

Highlights and innovation at MPT Expo + Heat Treat 2025

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Technical Articles

Nanocomposite Coatings for Gears

This work aims to demonstrate the potential benefit of applying nanocomposite coatings to gear teeth to reduce operating friction and wear by presenting tribological test data.

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Morphology of FZG-A Test Gears

This study explores the failure mode morphology of FZG-A test gears. It aims to examine the orphologies of scuffing, scoring, scratches, and polishing using high-magnification light optical microscopy (LOM) and scanning electron microscopy (SEM) images.

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Durability and Performance Rating Procedures for Plastic Gears

High-performance plastic gears are increasingly replacing metal gears in several applications due to the many advantages they exhibit. The main ones are lower weight, no need for lubrication, cheaper mass production, significantly better noise, vibration and harshness (NVH) behavior and chemical/corrosion resistance. Most plastic gears are produced by injection molding, which enables great design flexibility, e.g., joining several machine elements into one molded part, while gear geometry modifications like enlarged root rounding or altered profile shapes are also possible (Ref. 1).

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A Review on Gear Transmission Error

This paper will review the development process, current research status, characteristics, functions, and measurement methods of TE. It will analyze the difficulties and core issues existing in the basic theory of TE, clarify the limitations and deficiencies of TE, and explore ways to overcome the shortcomings of TE.

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Design

In modern automotive vehicles, gear noise becomes more and more of an issue. The main reason is the reduced masking noise of the engine, which vanishes completely in the case of an electric driveline. Improved gear quality unfortunately does not correlate with a better noise performance in any case. High gear quality makes sure that the gear flanks are inside tight tolerances and that all teeth are nearly identical. Even if the running behavior of such gear sets shows a very low sound pressure level, the noise perception for human ears may be annoying.

Grinding

The Swabian transmission and drive solutions manufacturer SPN Schwaben Präzision Fritz Hopf GmbH manufactures gearboxes, gears, and drive systems according to individual customer requirements.

Skiving Tools

Klingelnberg recently invited customers to its first Open House in Saline and the two-day event did not disappoint. Customers from major automotive, off-highway, construction and agriculture OEMs attended a morning of technical presentations before heading into the showroom to learn more about Klingelnberg’s latest machine tool technology.

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Videos

Helios Gear Helps American Precision Gear Achieve Quality and Productivity

At American Precision Gear, quality isn’t just a priority — it’s the foundation of everything they do. The shop specializes in high-precision miniature gears for aerospace, defense, and medical applications, where the strictest tolerances are non-negotiable. Helios Gear Products partnered with American Precision Gear to integrate the MZ 1000 D-Drive into their production.

Industry News

The Motion + Power Manufacturers Alliance (MPMA) held the annual Fall Technical Meeting (FTM), co-located with the Motion + Power Technology Expo (MPT Expo), last week in Detroit, MI. An awards luncheon was held on the first day of the conference to recognize many individuals who have contributed to the technical community through standards development. Awards were presented to over 30 MPMA technical committee members.

Product News

High flexibility in a compact design: The new KNG 5P expert profile grinding machine from Kapp Niles is ideal for the precise machining of external and internal gear teeth. As a next level development of the successful ZE series, it combines the advantages of the previous model with enhanced features. “The KNG 5P expert can be used for a wide variety of applications and enables efficient work with excellent gear quality,” emphasizes Boris Maschirow, Kapp Niles product specialist.

Calendar

PowerGen 2026

Jan 20, 2026 - Jan 22, 2026

PowerGen (San Antonio, TX) is the premier networking and business hub for power generation professionals and solution providers. It unites power producers, utilities, EPCs, consultants, OEMs, and large-scale energy users. As the industry evolves toward cleaner and more sustainable energy, PowerGen fosters a progressive environment for both established professionals and new energy leaders driving the transition to a more sustainable future. The show invites technology experts, engineers, suppliers, decision-makers and thought leaders to join in exploring innovative solutions, learning from past and present projects and shaping the future of power generation. This includes a focus on The Total Energy Mix: Powering the Future, ensuring that all energy sources are considered in the journey towards sustainability.

AIoT World Expo 2026

Feb 10, 2026 - Feb 12, 2026

CES 2026

Jan 6, 2026 - Jan 9, 2026

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